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Best way to plug a 1.25" hole on inside of hardtop?
LaRea
Member, Moderator Posts: 7,567 mod
Can anybody suggest a good, clean way to plug a 1.25" hole drilled into the inside surface of a fiberglass hardtop? It's a cosmetic plug (not water-tight) that needs to be removable.
The surface might be slightly curved.
The reason is that I need to install additional safety rails on the outside of my hardtop. That means I need to drill some holes: 1/4" bolt holes through the outer layer, and 1.25" through the inner layer so I can insert a backing washer and nut.
Or, if somebody has a better idea for how to install grab rails, I'd love to hear it.
The surface might be slightly curved.
The reason is that I need to install additional safety rails on the outside of my hardtop. That means I need to drill some holes: 1/4" bolt holes through the outer layer, and 1.25" through the inner layer so I can insert a backing washer and nut.
Or, if somebody has a better idea for how to install grab rails, I'd love to hear it.
Comments
Would a self tapping screw with 5200 handle the "pull". The loading should not be that much? Pre drill smaller holes first. I installed two 8" cleats for fenders just below the hard top in the fiberglass and screws with 5200 worked great and the fenders get a lot of pull on then in locks and at docks.
Maybe I should look for different ones. It sure would be easier without thru-bolting. But I wonder if it would be strong enough to hold the weight of a person in rough seas.
those type of plug are available In most hardware store or any woodwork shop.
Paul
if you used rubber (flexible)one even if the surface is not flat it would look good. The are 1/12" and available on eBay.com and they are white
Boat Name: King Kong
"Boat + Water = Fun"
On the EC 360 there are two aluminum sides about 2 inches apart. Each side is about1/8" or more thick. I think a screw or threaded nut would hold but if the handle were pulled sideways hard I could see it bending the aluminum. I guess better safe than sorry.
So I guess I'm stuck with having holes and plugs on the inside.