The sending units and or wires going to them omly seem to last 5-6 years before going bad, and are a pain in the a$$ to replace. I have bypassed the sending on my last 2 mercruisres.
There are 2 sets of wires black ( side by side like a lamp cord ) that go though the transom, one set is for the trim gauge on the dash, the other set is for the limit switch that stops the outdrive from going up too high. I believe only the one for the limit switch go to the trim pump. cut this side by side wire near the pump, and connect the two wires together. You may be able to make a jumper wire connecting the two terminals if you don't want to cut the existing wires. This will allow you to use your trim up button to raise the drive. Sorry no pictures, boat is still put away from the winter. Just be carefull you don't trim up too far, or you will start to cavitate. This is from memory as it has been several years since I had this issue.
If the limit switch is bad, would not the drive still go up? Just would not have the function of the switch? Just ordered new ones- the trim still worked, just could not control the limit.
The limit switch breaks the electrical connection when it hits the pre-set limit, and stops the pump from lifting, requiring you to use the trailer up to lift the outdrive any higher. Often times the contacts in the switch go bad, and no connection will be made regaurdless of posistion. By cutting the wires that go to the limit switch, and connecting them together (near the pump is usually the most convient spot to access them) you bypass the limiit switch on the drive and basically turn the trim-up switch into another trailer-up switch. Hitting the trailer-up switch every time you need to trim up can be awkward. I have seen people take the limit switch apart on the drive and clean it, sometomes this works, but usually only for a short time.
If you google " bypassing mercruiser limit switch" you will come across several articles and diagrams that may help. The main concern with bypassing the switch is if you are operating the boat and your trim-up switch sticks ( or your not paying attention ) you can lift the outdrive all the way up, which at speed can damage the u-joints and/or the bearings on the input shaft.
The biggest hassle with changing the limit switch and trim indicator is where the wires go through the tramsom. You need to remove the outdrive, and the bellhousing to access the clamp and through hull fitting, and boats with limited engine space, it's difficult to access this area from inside the boat due to it being down low behind the engine. Changing the switch itself is easy, 2 screws and 2 electrical connections. There are aftermarket companies on the web that sell kits where you cut the original wires and leave them there, drill a hole through the transom above the waterline, and install a provided stainless steel watertight through hull fitting to run the new wires through into the boat. it's supposed to be a 30 minute do it yourself job versus a 4 hour job at the shop. best thing is when thay go again, its only 15 minutes to change them next time. I may try this soon.
Mine are don't work also I took a look this year and found one of the wires had come disconnected and thought I got lucky ..but the trim indicator still isn't working I think Ill look into the replacements jhofmann just mentioned
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