Best Source for Oval Port Hole Window?
rmrstlmo
Member Posts: 232 ✭✭✭
The oval port window in the head of my 2000 340 is falling apart? Any good websites? Or bad ones to stay away from?
Ray
2006 390
Previous 2000 340
Comments
PC BYC, Holland, MI
PC BYC, Holland, MI
Ray
2006 390
Previous 2000 340
If it like the one on my 342, it has a SS trim ring on the outside (like all the others)..yours is missing? You do not need much for tools, screw driver, razor blade, tape, caulk, patience. lol
Here's what I did, after some trial and error:
Used blue paint masking tape to tape the trim ring in place..then use a razor to trim it and leave the tape on the hull (it helps re-align the trim ring again).
Remove the inside screws to the window (there is a screw behind the window hinge - if you pop the caps off the end of the hinge you will see the screws to remove the whole openable part of the window)
You'll need to break the caulk seal away from where it meets the trim ring, use a razor or other small tool. Go slow and careful!! Then the whole window assembly will coome out from the inside.
The trim ring: undo the several screws holding it in (you will see them after taking the window out). I used very gentle heat on the trim ring (small flameless soldering iron, butane type) as it will break the caulk from the trim ring.
Now you need to clean up all the caulk from the boat.
I used Boatlife caulk to reseal since 4000/4200 is a PITA and would never some off in the future. I used almost an entire 14oz tube to do a window. I smeared the exposed hull portion where it was cut out as a bandaid. Here is where the blue tape part comes in, since the cut hole is larger than the window, it has a lot of potential slop when re-installing. I FILLED the concave side of the SS ring so when putting in place I know I had a full seal, set to the blue tape cutout (might need a buddy here) and then screw it back in place. Now you can install the window from the inside and put caulk around it where it meets the hull and where it meets up with the trim ring. It will make sense when you see how it goes together. Wipe away the excess caulk and tape and done! Beer time.
All told, took me ~2.5 hours per port hole (I reused mine so cleaing up time was in that too).
PC BYC, Holland, MI
Ray
2006 390
Previous 2000 340
PC BYC, Holland, MI
Ray
2006 390
Previous 2000 340
PC BYC, Holland, MI