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Very dark / "additional" oil after only 15 hours

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  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    edited August 2013
    In either case wouldnt I notice brutal gas mileage? Thats the area that has me baffled so far.

    I have averged ~ 5GPH and 3.5mpg so far, which IMO is pretty friggin good for a 6k lb boat. Now, I pretty much get up on plane quickly and cruise at 3-3600rpm, so its pretty ideal fuel usage, but still you'd think it would be worse if it was running rich or in open loop for extended time.

    I will say that the engine does run very smooth, but then again it always has. Since its so new I dont have any different running attitude to compare it to.
    2013 276 Cuddy ~ 350 MAG / B3
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    man, it's hard to say.. I can say this, though: open loop operations is likely more than a little better than a carb'd engine operating at full temperature and tuned as well as you can get it.. that PCM, and the introduction of o2 sensors to allow precise fuel trim are light years ahead of carbs in every way possible.. I'd guess even operating in open loop off of tables and not environmental variances allows for better delivery than a carb- it's not only how much is delivered, but ~how~ it's delivered.. a mist of measured fuel is a lot better than droplets of aspirated fuel.. 

    a side note on that, and only because I find this so dang fascinating: fuel sync is the measurement of ~when~ to spray.. in most EFI engines, it is a function of the distributor much the same way old engines used the distributor for ignition timing.. ignition timing is now exclusively controlled by the PCM, and twisting your dizzy won't do anything but jack up your fuel sync.. it is the relationship between the camshaft dictated valve events, and the firing of individual injectors..

    Dodge discovered, either by accident (which is what I believe) or by really stoned and imaginative engineers that spraying the fuel just prior to valve opening allowed for two things: cooling of the valve by spraying it with fuel, and atomization of fuel for induction by it hitting the back of a hot valve just prior..

    it was also discovered shortly after the introduction of 'four hole sprayers' that provided better atomization of the spray than they predecessor 'pencil stream' sprayers, that waiting a few degrees for that spray increased power and decreased consumption- so fuel sync was retarded instead of advanced..

    I'm interested in how merc does it... Maybe Al will come along and do some 'splaining... there is logic in auto's, then marine logic.. one of the foundational things about marine engines is the delay in exhaust valve events, which make the exhaust pulses come out under slight compression- and so the flappers aren't open longer than they need to be, which could allow an engine to suck water in (extreme case) or momentarily sit there providing barrier for the exhaust pulse to clear.. I'm sure there are variances for marine engines on fuel sync similar to the variance for exhaust valve timing.. I just don't know what those are.. 
  • MarkBMarkB Member Posts: 3,991 ✭✭✭✭✭
    Holy smoke drew. How do you know all this stuff. I am a chemical engineer and this is pretty detailed even for me.

    Boat Name: King Kong

    "Boat + Water = Fun"

  • kneedeepkneedeep Member Posts: 103 ✭✭✭
    My heads spinning
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    recipe: 

    insomnia
    additional engine
    tools

    left to its own device turns into "need and necissary"

    add 

    internet and tech manuals
    coffee
    beer or whiskey depending on season and time of day
    a few more tools

    a dash of holiday inn express.... 

    renders one theoretical internet efi expert..l 

    true story... 

    :-) 
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    jtkz13, any diagnosis from the wrenches yet?
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    Ok so I got the the boat back today and here were the "findings":

    1. Zero error codes stored.
    2. Injectors, fuel pressure, fuel maps, and everything else reported working correctly.
    3. Computer is going from "start-up mode" (which I assume is what he calls open loop) in the correct timeframe, and all emissions sensors are reporting good.
    4. All 8 plugs were pulled and look perfect.

    So, what they want to do is switch to Mobil 1 fully synthetic 15W-50 and look again at the oil in another 10 hours. They also put on a new standard sized oil filter. They did a reset of the computer to see if any codes or faults are stored in the next 10 hours.

    The service manager stated they have had MUCH better success with the Mobil 1 oil, and that they arent big fans of the Mercury Racing synthetic oil. They also think that maybe the larger oil filter doesnt have an anti-drainback valve, causing an artificially high dispstick reading.....?

    At this point I really dont know what to think. I suppose that MAYBE the Merc oil isnt the best and isnt allowing the rings to seal and that the oil filter being almost a full quart of capacity is tricking me into thinking its got more oil in the crank than it does in operation. I dont know what else I can really do at this point because everything checks out ok. I dont doubt they did a thorough check of the engine sensors and diagnostics, and I've got everything in writing.

    I will say that just on the 1/2 hour ride back to my marina that I noticed the oil pressure was about 5-10psi higher than before and it came up to temperature a little faster.

    So, in summary they did an oil change and told me to come back in a month or two. LOL I will say they got it done quickly and started working on it right when they received it, so I at least wont miss the last couple nice weeks of summer for what HOPEFULLY is nothing to worry about.

    I'll keep the thread updated as the next 10 hours progresses
    2013 276 Cuddy ~ 350 MAG / B3
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    Assuming it was a merc filter.. who makes them for merc?

    Fram had a really bad time a few years ago, to the point dodge running cummins sent out a TSB informing dealers to cease using them, and swap every one that came for service with another.. it was due to the diaphragm failing, and starving the engine of flow, which is the same mechanism that performs anti drainback... This is the curious part of that: fram sued dodge/cummins and won, even though it was a proven faulty design... Dodge had to cancel the TSB as part of the lawsuit...

    It pays in spades to be able to afford huge staffs of attorneys, huh? Fram spends more in marketing and legal teams than they do in r&d, period.. for this reason I won't purchase anything made by them, and look for racor or royal purple instead..
    Friend, royal purple filters are expensive... But like Amsoil is to oil, they are the best and without peer when it comes to filters...

    Yes.. a high capacity filter failing to hold fluids will absolutely make an engine appear to produce oil... It's flat out the last thing I would have ever guessed, though... But, what about the fuel smell? Did you save some of it to send for analysis?

    And I'm about to tweak some folks when I say this: I don't and never have trusted branded products, such as oil in this case.. the problem with it is the brand can change products and you'll never know it.. you think you're buying quality, and maybe you were, but now- its anyone's guess.. mobile, Amsoil, ect.. only front line brands and front line products for me, friend..

    You may have been smelling combustion gas remnants in your oil, like I suggested in the other case...

    By the way, and not meaning to be a pisser here, but wear and damage happens to engines at start up and the brief seconds afterward.. if you were starting that engine without oil in the filter you were bouncing metal on metal likely four to five .times the length of time a normal engine would. if that is the case, I'd certainly get that oil analysis, and I'd suspect you're running an engine with 20ish hours that has the wear of one nearing 100 hours...
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    Not sure who makes them for Merc, but I'll check the box.

    I am going to send the oil for analysis, just for my information.

    I REALLY dont think it was a faulty bypass valve, because I've had filters collapse and they all affected oil pressure almost immediately. My oil pressure has always been fine - 40psi cold, 25-30psi warm idle, and 60-70psi on plane and under load.

    It could be combustion remnants in the oil, which would also explain how it got black so quickly, but that doesnt give me the warm & fuzzies for my brand new engine after only 16 hours on its first batch of synthetic oil.

    I am planning on putting probably 4-5 hours on it the next week or two, so I'll have a better idea of whats its doing soon.

    2013 276 Cuddy ~ 350 MAG / B3
  • Michael TMichael T Member Posts: 7,227 ✭✭✭✭✭

    Hey Mark, I don't think your 350 is catalysed. Could the "fuel" smell you detect be unburned contaminants from prolonged idling that have not been burned-off after a period of cruising. I'd smell the oil after about 15 minutes at cruise with no idling. I don't think you'll smell the "fuel" odor then. If your oil colour, thickness and level hasn't changed it doesn't sound like fuel contamination to me. It doesn't take much fuel to visibly alter the oil colour and viscosity. I would also think that amount of fuel (overenriched) would be showing up on your plugs as deposits. MT

  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    if his engine is a 2013, it is a catalyst engine, and only unless it was meant for export would it be a non-catalyst..


  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    jtkz13 said:
    Not sure who makes them for Merc, but I'll check the box.

    I am going to send the oil for analysis, just for my information.

    I REALLY dont think it was a faulty bypass valve, because I've had filters collapse and they all affected oil pressure almost immediately. My oil pressure has always been fine - 40psi cold, 25-30psi warm idle, and 60-70psi on plane and under load.

    It could be combustion remnants in the oil, which would also explain how it got black so quickly, but that doesnt give me the warm & fuzzies for my brand new engine after only 16 hours on its first batch of synthetic oil.

    I am planning on putting probably 4-5 hours on it the next week or two, so I'll have a better idea of whats its doing soon.

    it's not so much that the problem with that particular Fram application is similar to yours, as that thing failed under pressure and wouldn't allow movement of oil...

    in your case, it seems the anti-drain back failed and allowed oil to return to the crankcase after pressure was relieved.. that may have something to do with the location of the filter, too..

    it kinda makes it all make sense: your oil level was fine right after killing the engine (a few minutes after allowing the valve covers and valley to clear), but was NOT alright after sitting for a good bit..

    where is your filter located?

    one thing i'm going to do in the offseason is install a remote filter for the oil, as well as re-route a water separator and filter for the fuel.. I like those two critters to be easy to get to, and I love the mechanical anti-drain feature instead of relying solely on an soft valve in the filter itself.. there is notta wrong with having a bigger filter that can filter better/longer and not impede flow, but it better be valved correctly, or you'll be having issues like it sounds caused yours.. just my opinion, maybe..

    your remnants could be simply a new engine seating rings.. especially if you had temp sender issues, as the engine wouldn't know to close loop, would stay in open loop operations, and would run rich perpetually until it could tell, via temperature, that it was g2g..
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    The filter is located in the same spot in the picture you posted above. Just above & right of the outdrive gear lube monitor.

    It is "upside down", meaning the oil will drain out of the filter if the anti-drain valve malfunctioned.

    I dunno, I'm still skeptical of scape-goating a high dollar filter and writing it off as normal oil for break-in period. Not to say its impossible, but thats just alot of coincidences at once.
    2013 276 Cuddy ~ 350 MAG / B3
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    I'm thinking you're right... but I'll also suggest that it's NOT normal break in....which is unfortunate..

    when that filter is empty, the pump has to replace the oil in it.. that takes a few seconds to prime..

    most damage and wear to an engine happens at start-up. when there is no lubricant present- and when you started your engines, it took considerably more wear than one without a draining filter would..

    things happen at once in that case: being in 'open loop', a lot more fuel is dispensed to the cylinders, and the cylinders have more blow-by present due to not being to temperature yet (expansion).. and.. there is no lubricant present during the first few seconds of the engine running.. 

    { a quick aside: I can't recall the title of such design, but some block manufacturers actually maintain a slight oval shape of the cylinders- slight- in effort to create better conform once operational temperatures are achieved.. it works by using known rates of expansion, and works well, though the rings can take a beating whilst the engine warms.. there are rings and ring spacing considerations specific to these designs.... I wonder if Merc uses this? }

    it's not that a healthy engine has anything present to protect it from that 'dry' run during the first few seconds of operation either, but in your case (and if the filter drained), that harsh environment is prolonged...

    I'd just about demand a leak down test of your engine- a dry compression test, a wet compression test, and a 'hold' on the cylinder during the compression cycle to see if there is any leaking of compression.. I doubt there would be any significant valve seat damage (leak down), but I would be pretty curious to see if there is more than a 10% difference between wet and dry..
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    oh..... I'd also do that compression/leak down test on a cold engine, and an engine at partial temperature... (I'd say operational temperature, but have you ever tried to put a gauge on a hot cylinder, or pull a hot plug?) ... :-)
  • Michael TMichael T Member Posts: 7,227 ✭✭✭✭✭
    Drew, Mark and I live in Canada and we have been able to get 350 Mag non-catalysed engines up to this year 2013. My 2013 twin 350 mags in my 2013 Rinker EC 310 are non-catalysed. I'm pretty sure Mark's 350 mag is as well, unless he specifically ordered one in. MT
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
  • Michael TMichael T Member Posts: 7,227 ✭✭✭✭✭
    edited August 2013
    jtkz13. I have never heard of a marine engine running Mobil1 15w-50 those numbers just don't seem right for a marine engine. I use mobil one in my vehicles but I wouldn't use in in my 350 Mags. Have you checked to make sure your warranty will be in place - I don't think Merc will honour it. Have you checked with the dealer to see if they will warranty the Mobil 1. I have only experienced great results with the Merc fully synthetic oil and have been told by oil industry people who I trust that it is a superb product with 1000's of hours of testing on it and that Merc REALLY set the specs on it right before releasing it. I have never heard of a tech or dealer criticizing the merc fully synthetic. I n my opinion you aren't getting good advice. Again, I'd check with Merc regarding the 15w -50 to see if it meets their warranty specs. The last numbers that I have are: Mercury Racing 1-920-921-5330. Mercury Marine 1-920-929-5000 Tell them what you've been told. At least get your dealer to put in writing that they will be responsible for any engine failure attributable to the Mobil 1 Good Luck! MT
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    I did get in writing that they put the Mobil 1 in, and that it would not void warranty.

    And I dont think 15w-50 is way out of wack, I run it in my Mustang with great success. The higher "hot" viscocity is good for the bearings. The only real concern I have is the higher zinc levels and the catalysts. But again, its only going to be used for 10 hours so its more of a trial than permanent solution.


    2013 276 Cuddy ~ 350 MAG / B3
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    15-50 is fine... Zinc is good for protection so long as it doesn't burn.. :-)

    Marine oil only has slight advantage over other quality syn oil, in that it staves off h2o from mixing easily...

    Look around, and you'll find diesel and marine oil are one and the same most often, having low phos and high zinc for engines that sit a lot.
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    edited August 2013
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    edited August 2013
    Sorry if I come off as "unwanted noise"... :-)

    I've used two things as a means to escape my entire life- anything mechanical where I can dive in and absorb how's and why's, and fix it, and playing music.. when I was in the sand box I volunteered as the units mechanic, which got me out of filling sandbags and burning barrels, but my little ulterior motive was a hiding spot where crap made sense... Same with music, because a person can make their own world in it...

    I don't claim to know everything by a long shot, but I think I've got a good grip on internal combustion engines and compression engines... Turbines are a mystery, but only because I haven't got my hands on one... Yet... :-)

    I'm on a Samual Adams oktober fest kick right now... But only because the harvest season is upon us.. soon, beer is abandoned for the happy pappy van winkle.. :-)
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    good to know... wix and racor are the two top on my list. 
  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    Check out the royal purple filter when you have a few minutes to kill.. they are really something to behold, and may be one of the few filters that will hold up (with confidence) for the expected life of synthetics..

    Wix makes my diesel lift pump filters, though its an airdog made pump.. wix is a lot better, based on opinions I've heard, than the ad. Racor is the only thing I'll use for the high pressure pump, though.. funny how something that simple matters, huh?

    Always its the small things.. filters... Pressure rated caps for closed systems... Type and quality of oil.. five minutes of preventive maintenance.. that is usually the case when something goes off the tracks, but then there are the cases like Mark here has endured, when he's done everything right and still gets bitten..

    Mark, here's me tipping my beer toward you.. most folks wouldn't have even noticed what you did, and I bet you saved yourself a ton of grief just by being diligent.. :-)
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    edited August 2013
    2013 276 Cuddy ~ 350 MAG / B3
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
     Joe, here's me tipping my beer toward you.. most folks wouldn't have even noticed what you did, and I bet you saved yourself a ton of grief just by being diligent.. :-)
    Or I just am being too anal and am worried about nothing much. I hope its the latter, actually.

    I'm Joe, but I guess I could pass for a Mark lol
    2013 276 Cuddy ~ 350 MAG / B3
  • MarkBMarkB Member Posts: 3,991 ✭✭✭✭✭
    Michael T said:

    Hey Mark, I don't think your 350 is catalysed. Could the "fuel" smell you detect be unburned contaminants from prolonged idling that have not been burned-off after a period of cruising. I'd smell the oil after about 15 minutes at cruise with no idling. I don't think you'll smell the "fuel" odor then. If your oil colour, thickness and level hasn't changed it doesn't sound like fuel contamination to me. It doesn't take much fuel to visibly alter the oil colour and viscosity. I would also think that amount of fuel (overenriched) would be showing up on your plugs as deposits. MT

    My date of manufacturing is Nov 2012. So are you suggesting I pull the dip stick while cruising at 3000 rpm? Is that safe?

    Boat Name: King Kong

    "Boat + Water = Fun"

  • 212rowboat212rowboat Member Posts: 2,593 ✭✭✭✭✭
    I'd extract a few ounces of oil, in a clean container... set the container aside away from the boat.. pick it up some time later and sniff it- you may find that the smell of gas isn't gas at all, but remnants from blow-by gasses (product of combustion; consolidated combustion gasses; exhaust, basically) , which are to be expected from new engines.. even aging engines will have this present..

    it's the oils job to scrub the internals of the engine of ash, which is going all over the place inside that thing.. ash is a product of boom-boom that makes the motor go-go, and oil that stinks of ash is oil that is doing its job... the blacker the oil, the more ash it's removing (or has removed), and the more it will stanky-stank of combustion gasses..

    my thought is that if you extract the oil from the boat, and sniff it afar from engine compartment, you'll smell something different than gas, but that has some of the same sharp pungent characteristics of gas...
    I'd still rec you give this a shot... the smells are so similar it's hard to discern when they are in an engine compartment....
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    edited October 2013
    Update!

    So, its been about 14 hours of run time since they changed the oil, and it STILL was climbing the dipstick & started smelling like fuel again. It was also thinning.

    I took it back to the marina and made sure that whatever the problem was fixed before I got the boat back. From day 1 after the temp sender was replaced I felt the engine ran too cool, as it would only get to ~140* on the temp gauge and NEVER got above it.

    So, I stayed there while the dealer hooked up the laptop to see what it was reading. Right off the bat he could tell it was too cold, as the temp sender reading was barely hitting 100* even after idling for 5-10 minutes and there were multiple misfire codes. However, the analog gauge said it was at 140*.

    The thermostat was suspected to be stuck open, so it was pulled. Low & behold it was the culprit, or rather some pebbles were. I really have been diligent in trying to make sure I stay out of shallow water, but there was once or twice I felt it bog down at idle speed in my marina where there is a shallow spot. Here's the evidence:

    View Original Image


    So, the thermostat was replaced, and the bypass also was stuck open, so that was cleaned up. I changed the oil so that it wasnt thinned out.

    Here's the kicker: The temperature sending unit that was replaced at 10 hours was most likely malfunctioning since it was installed. It read 30 ohms different than my original sending unit (which somehow they still had on hand). The suspicion is that the original temp sending unit was never faulty, it just never moved above 100* because the engine never got warm enough with the thermostat stuck open.

    So, after some investigative work I *think* we got it figured out. I'm pretty disappointed that the original service tech (not my dealer, a separate Merc certified service center) didnt see the misfires & low running temperature, as I put on another 14 hours running rich. In the end it technically was my fault, so lesson learned there. I wish I would have just trusted my instincts and pulled the thermostat myself right at the onset, and that's going to be added to my regimen of  seasonal maintenance.

    Hopefully this helps someone down the line. :)
    Post edited by JoeStang on
    2013 276 Cuddy ~ 350 MAG / B3
  • JoeStangJoeStang Member Posts: 1,131 ✭✭✭✭
    Yeah, I wish I could say I am surprised, but I really felt it was running too cold and I didnt trust the temp gauge.

    I dont do much low/idle speed driving, so I'm sure it was getting at least warm when on plane, which is maybe 140-150*, but the gauge was reading that temperature even when in reality it was only 100* at idle.

    I hope it didnt do any early wear to the catalysts, but I guess thats what a 5 year warranty is for.
    2013 276 Cuddy ~ 350 MAG / B3
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